Exploded views for Suzuki DF40A, DF50A, DF60A (E01/E34) 2016 [DF60A_E01_016]
Cylinder head (DF40A, DF40AQH, DF40ATH, DF50)
Cylinder head (DF40AST, DF60)
Cylinder block
Crankshaft
Timing chain
Camshaft
Intake manifold / silencer / exhaust cover (DF40A, DF40AQH, DF40ATH)
Intake manifold / silencer / exhaust cover (DF40AST, DF60)
Intake manifold / silencer / exhaust cover (DF50)
Ring gear cover
Fuel vapor separator
Fuel injector
Fuel pump
Water pump (DF40A, DF40AST, DF50A)
Water pump (DF40AQH, DF40ATH, DF50ATH)
Water pump (DF60A)
Water pump (DF60AQH, DF60ATH)
Water pump (DF50AVT, DF50AVTH)
Sensor (DF40AQH, DF60AQH)
Water pump (DF60AVT, DF60AVTH)
Thermostat (DF40A, DF40AST, DF50A, DF60A)
Thermostat (DF40AQH, DF40ATH, DF50ATH, DF50AVT, DF50AVTH, DF60AQH, DF60ATH, DF60AVT, DF60AVTH)
Remote control (DF40A, DF40AST, DF50A, DF50AVT, DF60A, DF60AVT) (optional)
Gear case (DF60AQH, DF60ATH)
Drive shaft housing (DF50AVT, DF50AVTH)
Throttle body (DF40A, DF50A, DF50AVT, DF60A, DF60AVT)
Sensor (DF40A, DF40ATH, DF50A, DF50ATH)
Engine cover (DF40AQH, DF40ATH)
Swivel bracket (DF40AQH, DF40ATH, DF50ATH, DF60AQH)
Oil pan (DF40AQH, DF40ATH, DF50ATH, DF50AVT, DF50AVTH, DF60AQH, DF60ATH, DF60AVT, DF60AVTH)
Throttle body (DF40AQH, DF40ATH, DF50ATH, DF50AVTH, DF60AQH, DF60ATH, DF60AVTH)
Gear case (DF50AVT, DF50AVTH, DF60AVT, DF60AVTH)
Throttle body (DF40AST)
Switch (DF40A, DF40AST, DF50A, DF50AVT, DF60A, DF60AVT) (optional)
Engine holder (DF40A, DF40AST, DF50A, DF60A)
Engine cover (DF40AST)
Oil pump
Swivel bracket (DF60ATH)
Clamp bracket (DF50AVT, DF50AVTH, DF60AVT, DF60AVTH)
Oil pan (DF40A, DF40AST, DF50A, DF60A)
Engine holder (DF40AQH, DF40ATH, DF50ATH, DF60AQH, DF60ATH)
Clamp bracket (DF60ATH)
Drive shaft housing (DF60A)
Transmission (DF40A, DF40AST, DF50A)
Side cover (DF50AVT, DF50AVTH)
Clamp bracket (DF40A, DF50A)
Engine cover (DF50A)
Harness (DF40A, DF40ATH, DF50A, DF50ATH)
Water pressure gauge sub-kit (optional)
Clutch shaft (DF40A, DF40AST, DF50A, DF60A, DF60AVT, DF60AVTH)
Fuel tank
Meter (1) (DF40A, DF40AST, DF50A, DF50AVT, DF60A, DF60AVT) (optional)
Magneto
Clamp bracket (DF40AQH, DF60AQH)
Clutch shaft (DF40AQH, DF40ATH, DF50ATH, DF60AQH, DF60ATH)
Clutch rod (DF60AQH, DF60ATH)
Engine cover (DF60AQH, DF60ATH)
Meter (DF40A, DF50A, DF50AVT, DF60A, DF60AVT)
Clutch shaft (DF50AVT, DF50AVTH)
Gear case (DF40A, DF40AST, DF50A)
Transmission (DF60AQH, DF60ATH)
Swivel bracket (DF50AVTH)
Remote control assembly single (2) (optional)
Clutch rod (DF40A, DF40AST, DF50A)
Clutch rod (DF40AQH, DF40ATH, DF50ATH)
Drive shaft housing (DF60AVT, DF60AVTH)
PTT switch / engine control unit (DF50AVT, DF50AVTH)
Harness (DF40AST, DF50AVT, DF50AVTH, DF60A, DF60ATH, DF60AVT, DF60AVTH)
Clutch rod (DF60A)
Engine cover (DF60A)
Swivel bracket (DF50AVT)
PTT motor (DF40A, DF40AST, DF40ATH, DF50, DF60A, DF60ATH, DF60AVT, DF60AVTH)
Harness (DF40A, DF40AST, DF50A, DF50AVT, DF60A, DF60AVT) (optional)
Shift rod (DF50AVT, DF50AVTH)
Shift rod (DF60AVT, DF60AVTH)
Tiller handle (DF40AQH, DF60AQH)
Gas cylinder (DF40AQH, DF60AQH)
Meter (2) (DF40AQH, DF40ATH, DF50ATH, DF50AVTH, DF60AQH, DF60ATH, DF60AVTH) (optional)
Swivel bracket (DF60AVTH)
Side cover (DF60AVT, DF60AVTH)
Engine cover (DF60AVT, DF60AVTH)
Transmission (DF40AQH, DF40ATH, DF50ATH)
Drag link (DF40A, DF40AST, DF50A, DF50AVT, DF60A, DF60AVT)
Clamp bracket (DF40AST, DF60A)
Engine cover (DF50AVT, DF50AVTH)
Transmission (DF60A)
Trim cylinder (DF40A, DF40ATH, DF50A, DF50ATH)
PTT switch / engine control unit (DF60AVT, DF60AVTH)
Tiller handle (DF40AST, DF50AVT, DF60A, DF60AVT) (optional)
Swivel bracket (DF60AVT)
Transmission (DF60AVT, DF60AVTH)
Transmission (DF50AVT, DF50AVTH)
Gear case (DF40AQH, DF40ATH, DF50ATH)
PTT switch / engine control unit (DF40AQH)
Harness (DF40AQH, DF60AQH)
Clamp bracket (DF40ATH, DF50ATH)
Starting motor
Drive shaft housing (DF40A, DF40AST, DF50A)
Side cover (DF40A, DF40AST, DF50A, DF60A)
Rectifier / ignition coil
Remote control cable (DF40AQH, DF40ATH, DF50ATH, DF50AVTH, DF60AQH, DF60ATH, DF60AVTH) (optional)
Engine cover (DF50ATH)
Drive shaft housing (DF60AQH, DF60ATH)
Meter (1) (DF40AQH, DF40ATH, DF50ATH, DF50AVTH, DF60AQH, DF60ATH, DF60AVTH) (optional)
Sensor (DF40AST, DF50AVT, DF50AVTH, DF60A, DF60ATH, DF60AVT, DF60AVTH)
Remote control assembly single (1) (optional)
Drive shaft housing (DF40AQH, DF40ATH, DF50ATH)
Trim cylinder (DF40AST, DF60A, DF60ATH)
PTT switch / engine control unit (DF60AQH)
Drag link (DF40AQH, DF40ATH, DF50ATH, DF50AVTH, DF60AQH, DF60ATH, DF60AVTH) (optional)
PTT switch / engine control unit (DF50A, DF50ATH)
Harness (DF40AQH, DF40ATH, DF50ATH, DF50AVTH, DF60AQH, DF60ATH, DF60AVTH) (optional)
Side cover (DF40AQH, DF40ATH, DF50ATH, DF60AQH, DF60ATH)
Swivel bracket (DF40AST, DF60A)
PTT switch / engine control unit (DF40A, DF40ATH)
Trim cylinder (DF50AVT, DF50AVTH, DF60AVT, DF60AVTH)
Swivel bracket (DF40A, DF50A)
PTT switch / engine control unit (DF40AST)
Gear case (DF60A)
PTT switch / engine control unit (DF60A, DF60ATH)
Meter (DF40AST)
Tiller handle (DF50AVTH, DF60ATH, DF60AVTH)
Engine cover (DF40A)
Tiller handle (DF40ATH, DF50ATH)
Meter (2) (DF40A, DF40AST, DF50A, DF50AVT, DF60A, DF60AVT) (optional)
Gasket set (optional)
Engine holder (DF50AVT, DF50AVTH, DF60AVT, DF60AVTH)
Tiller handle (DF40A, DF50A) (optional)
Aftermarket parts are made by other manufacturers to fit and work like the original, often at a lower price. Where only one kind exists, it is shown either way.
Water pump
Replace the impeller at the interval in your owner's manual, or sooner if the cooling water stream weakens.
Water pump repair kit
From the diagram: Water pump (DF40A, DF40AST, DF50A)
Water pump repair kit
From the diagram: Water pump (DF50AVT, DF50AVTH)
Impeller
From the diagram: Water pump (DF40A, DF40AST, DF50A)
Impeller
From the diagram: Water pump (DF50AVT, DF50AVTH)
Filters
Change the oil filter with every oil change and the fuel filter at the interval in your owner's manual.
Oil filter
From the diagram: Oil pump
Fuel filter
From the diagram: Fuel pump
Ignition and cooling
Spark plugs and thermostat according to the service schedule.
Spark plug
From the diagram: Cylinder head (DF40A, DF40AQH, DF40ATH, DF50)
Thermostat
From the diagram: Thermostat (DF40A, DF40AST, DF50A, DF60A)
Corrosion protection
Replace an anode once it has worn down to about half its size.
Anode
From the diagram: Gear case (DF60AQH, DF60ATH)
Anode
From the diagram: Clamp bracket (DF60ATH)
Propellers
Original propellers listed for this engine.
Propeller
From the diagram: Gear case (DF60AQH, DF60ATH)
Propeller
From the diagram: Gear case (DF50AVT, DF50AVTH, DF60AVT, DF60AVTH)
Complete assemblies
When a repair no longer pays off: complete gear cases, short blocks and cylinder heads.